Hardwall Cleanrooms

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Hardwall Cleanrooms design, manufacturer in india, bangalore, hyderabad

Hardwall Cleanrooms – Clean room equipment.

Key Features of Hardwall Cleanrooms

  • The hardwall cleanroom assembly is an easy method and most projects can be assembled by four or five people.
  • Fully scalable: Start with a small room and expand to virtually any size simply by adding components.
  • Can be used for partitions in existing cleanrooms, save valuable production time by installing clean partition in an operating cleanroom.
  • Virtually any configuration can be designed including pass-through sliding doors, windows, interlocks, and more.
  • Single pass, Temperature, Humidity control and re-circulates air configurations available.
  • All factory qualities proposal the same hygiene and clean-ability as is required for all clean room surfaces
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Hardwall Cleanrooms

The modular hardwall cleanroom is pre-engineered to join wall, ceiling, floor, door, windows and mechanical apparatuses or modules or systematic components to provide total control of critical environmental circumstances. The structure or system will be considered to your specific configuration and cleanliness requirements, ranging from ISO Class 4 (Class 10) with improvements such as raised, flush mounted window, floor, door frames and ULPA filters to ISO Class 8 (Class 100,000) that encounter your basic cleanliness requirements. The wall panels are press tailored into steel or aluminum to form an airtight finish that provide humidity, temperature and particulate control measuring process. The regular system is able to provide lodgings wall heights up to16’ and the regular 3″ thick wall system offers load bearing experiences. The non-progressive design makes it easy and quick to modify, expand, or transfer finished cleanrooms.
The regular hard wall clean room wall panel construction starts with a smooth outer skin of conductive painted steel, aluminum, painted steel, FRP (fiber reinforced plastic) or smooth Vinyl involved to 1 ½’’gypsum board. Next arise a layer of polystyrene a second 1 ½’’gypsum board and the cleanroom wall panel is finished with mentioned external coatings. Our wall panel supplier has valued (rated) this wall panel as “Fire and Sound wall method certified to meet a specialized Class A certified”. If you have added sound reducing (dampening) requirements we can add an extra layer of sound reducing panels between the outer casing and the gypsum board. Standard colors are champagne, grey and white. We can proposal optional for specified colors. All factory qualities proposal the same hygiene and clean-ability as is required for all cleanroom surfaces.

Hardwall Cleanroom Interior to encounter the critical requirements of the Microelectronics industries and Aerospace we proposal aluminum composite wall panels that are, non-particle shedding, anti-static and non-out gassing. This system also has a non-progressive design for easy alteration and adjustments. With the ever increasing regulations of the pharmaceutical, biomedical, life science industries and Microelectronics industries the requirement for and germ-free cleanroom are suitable more critical. We proposal a hardwall cleanroom where the architectural finishes are designed to be easy to clean, smooth, have minimal ledges and joints and radius junctions. The hardwall clean room wall panels are made with aluminum honeycomb cores and casings that are non-hygroscopic and are corrosion resistant or with fiber reinforced plastic ( FRP) shielded boards. The wall panel surfaces withstand repeated sanitation and cleaning with various chemicals and are resistant to sustaining fungal growth and microbial. Cleanrooms will meet ISO 4 to 8 (Class 10 to 100,000) and customized configure to encounter your particular requirements.


Hardwall Cleanrooms Specifications

Hardwall Cleanroom Interior Design
Ceiling Laminar air flow Systems
1-1/2” Gasket Fixing
2” Gasket Fixing
Gel Sealed Airtight
Hepa Filters and Pre Filters
Fan powered HEPA or ULPA
Lights Arrangements
Ceiling Tiles

Unbreachable, impact resistant & durable.
Gives a clean & easy to maintain finish, that looks attractive.
Lets in light for ambient working conditions.
Choice of doors or softwall PVC strips for entry.
Allow external staff to oversee the internal cleanroom processes.

Recommended for:
All sizes of cleanrooms.
ISO Class 5-8 cleanrooms.
Mini-environments (create an ultra-clean environment in an existing cleanroom).
Medical device manufacturing, life science, semiconductor and many more applications.


Hardwall Cleanrooms Applications

  • Hardwall Cleanrooms for Electronics Sector.
  • Hardwall Cleanrooms for Energy.
  • Hardwall Cleanrooms for Engineering.
  • Hardwall Cleanrooms for Healthcare.
  • Hardwall Cleanrooms for Laboratory.
  • Hardwall Cleanrooms for Pharmaceutical.
  • Hardwall Cleanrooms for Food Industry.
  • Hardwall Cleanrooms for Life Science.
  • Hardwall Cleanrooms for Micro Manufacturing Industry.

To request more information on hardwall cleanrooms or to make an enquiry, contact us today!

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Airshower Specifications

  1. The air shower system is auto controlled interlocking systems , the entry and exit door is electronically interlocked, and Photoelectric sensor suited
  2. Air shower systems is made (CONSTRUCTION) from SS304 , GI POWDER COATED
  3. Air thru nozzles,handls,hingess ,doors are made from stainless steel 304
  4. The airshower system design is modular type , it is easily to transport and assembly anywhere
  5. Air shower duration time is adjustable from 10 sec to 99sec, and finished air shower time is displayed;
  6. The main function of the airshower is purify the dust air it is used HEPA filter(0.3micron) and Pre filter
  7. A disposable / washable pre-filter with 90% arrestance of dust air to extends the life of the main HEPA filter.
  8. The AIR THRU Nozzle is two types adjustable and ordinary.
  9. Hepa filter (0.3 micron)
  10. Stainless steel 304 or Galvanized
  11. Emergency switch/fluorescent lamp


Airshower Applications

Cleanroom Applications:

The greatest source of particulate contamination in a cleanroom is the operator. Air showers are installed between change areas and the cleanroom. The air shower enhances

Cleanroom operating protocol by serving as a reminder to all operators that they are entering a controlled environment. Personnel therefore develop the habit of gowning up properly before entering the air shower.

Pharmaceutical and Lab Animal Research Applications:

  • Air showers keep pharmaceutical production and lab animal breeding areas clean and also minimize egress of hazardous substancesand allergens from the controlled environment.
  • Air is forced by the blower(s) throughULPA filter(s) which are >99.999% efficient against particles size between0.1 to 0.3 microns.
  • Filtered air is ejected through nozzles at high velocities into the chamber.
  • These turbulent air streams disperse particulate matter on all surfaces.
  • Dispersed particulate matter migrates with the air stream towards the lowerareas in the air shower chamber.
  • Air enters the blower supply plenum through pre-filter(s) installed at the base of thechamber.
  • The air is continuously filtered and recirculated. The air shower is a self-contained device and does not exchangeair with the environment in which it is placed.
  • A disposable pre-filter with 85% arrestance extends the life of the main filter.
  • The air shower is constructed of electro galvanized steel sheets with an abrasion-resistant oven-baked powder coated finish.
  • The air shower is constructed of SS 304 /SS 304L MAT finish.
  • Air Shower is exclusively factory tested for safety and performance in accordance with international standards.
  • In case of a power failure, automatically all doors are unlocked Optional parts
  • Infrared sensor auto door
  • ULPA filter
  • Stainless steel or Galvanized
  • No base plate, it is easy for truck to pass
  • fluorescent lamp / Emergency switch

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